Puggini, Luca (2017) Computational Intelligence Techniques for OES Data Analysis. PhD thesis, National University of Ireland Maynooth.
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Abstract
Semiconductor manufacturers are forced by market demand to continually
deliver lower cost and faster devices. This results in complex industrial processes
that, with continuous evolution, aim to improve quality and reduce
costs. Plasma etching processes have been identified as a critical part of the
production of semiconductor devices. It is therefore important to have good
control over plasma etching but this is a challenging task due to the complex
physics involved.
Optical Emission Spectroscopy (OES) measurements can be collected
non-intrusively during wafer processing and are being used more and more
in semiconductor manufacturing as they provide real time plasma chemical
information. However, the use of OES measurements is challenging due to
its complexity, high dimension and the presence of many redundant variables.
The development of advanced analysis algorithms for virtual metrology,
anomaly detection and variables selection is fundamental in order to
effectively use OES measurements in a production process.
This thesis focuses on computational intelligence techniques for OES data
analysis in semiconductor manufacturing presenting both theoretical results
and industrial application studies. To begin with, a spectrum alignment
algorithm is developed to align OES measurements from different sensors.
Then supervised variables selection algorithms are developed. These are defined
as improved versions of the LASSO estimator with the view to selecting
a more stable set of variables and better prediction performance in virtual
metrology applications. After this, the focus of the thesis moves to the unsupervised
variables selection problem. The Forward Selection Component
Analysis (FSCA) algorithm is improved with the introduction of computationally
efficient implementations and different refinement procedures. Nonlinear
extensions of FSCA are also proposed. Finally, the fundamental topic
of anomaly detection is investigated and an unsupervised variables selection
algorithm tailored to anomaly detection is developed. In addition, it is shown
how OES data can be effectively used for semi-supervised anomaly detection
in a semiconductor manufacturing process.
The developed algorithms open up opportunities for the effective use of
OES data for advanced process control. All the developed methodologies
require minimal user intervention and provide easy to interpret models. This
makes them practical for engineers to use during production for process monitoring
and for in-line detection and diagnosis of process issues, thereby resulting
in an overall improvement in production performance.
Item Type: | Thesis (PhD) |
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Keywords: | Computational Intelligence Techniques; OES Data Analysis; |
Academic Unit: | Faculty of Science and Engineering > Electronic Engineering |
Item ID: | 8146 |
Depositing User: | IR eTheses |
Date Deposited: | 10 Apr 2017 12:48 |
URI: | https://mural.maynoothuniversity.ie/id/eprint/8146 |
Use Licence: | This item is available under a Creative Commons Attribution Non Commercial Share Alike Licence (CC BY-NC-SA). Details of this licence are available here |
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